Head of Unit

Job Description - Unit Head / Plant Head (Re-Bonded Foaming)Position: Unit Head / Plant Head - Re-Bonded FoamingLocation: Silvassa, Hosur, and Kelamangalam, Tamil Nadu.Industry Preference: Re-Bonded Foam, PU Foam, Mattress, Textile ManufacturingExperience: 12-15+ Years Job SummaryWe are looking for experienced and dynamic Unit Head to lead the complete operations of its Re-Bonded Foaming manufacturing facility. The incumbent will be responsible for production, quality, maintenance, safety, cost control, manpower management, and overall plant performance. The role requires strong leadership skills and the ability to drive operational excellence while achieving business objectives.Key ResponsibilitiesProduction & OperationsLead end-to-end plant operations and ensure achievement of production targets.Develop and implement production plans to maximize capacity utilization.Monitor productivity, efficiency, and process performance.Ensure timely execution of production schedules and customer commitments.Quality ManagementEnsure adherence to quality standards and customer specifications.Monitor rejection, wastage, and rework levels and implement corrective actions.Drive continuous improvement initiatives to enhance product quality.Maintenance & EngineeringEnsure preventive and predictive maintenance of all machinery and equipment.Minimize machine breakdowns and downtime.Coordinate with engineering teams for process improvements and equipment upgrades.Manpower ManagementLead and manage plant workforce, supervisors, and department heads.Plan manpower deployment and shift schedules.Build a performance-driven culture through training and development initiatives.Safety & ComplianceEnsure compliance with all statutory, environmental, and safety regulations.Maintain high standards of housekeeping and workplace safety.Conduct regular safety audits and implement corrective measures.Cost Control & Process ImprovementDrive cost optimization initiatives across production and operations.Improve productivity, reduce wastage, and enhance operational efficiency.Implement lean manufacturing and continuous improvement practices.Coordination & ReportingCoordinate with Procurement, Stores, Dispatch, HR, Finance, and Management teams.Prepare and present daily, weekly, and monthly MIS and performance reports.Review KPIs and implement action plans to achieve organizational goals.Key Skills & CompetenciesStrong leadership and team management abilities.Expertise in manufacturing plant operations.Production planning and inventory management.Process optimization and cost reduction.Quality systems and maintenance management.Excellent problem-solving and decision-making skills.Strong analytical and reporting capabilities.Preferred Industry BackgroundRe-Bonded Foam ManufacturingPU Foam ManufacturingMattress ManufacturingTextile ManufacturingOther Continuous Process Manufacturing IndustriesEducational QualificationBachelor's Degree / Diploma in Mechanical, Production, Industrial, Textile, or related Engineering discipline.MBA (Operations) will be an added advantage.Key Performance Indicators (KPIs)Production Target AchievementCapacity UtilizationOEE (Overall Equipment Effectiveness)Wastage & Rejection ControlMachine Downtime ReductionQuality ComplianceSafety PerformanceCost Reduction InitiativesEmployee ProductivityOn-Time Delivery Performance